Category: Project Updates

Farmer Brothers Project Wins Award

The Farmer Brothers office and manufacturing facility, built by EMJ Construction, won the PRO Food World Manufacturing Innovation Award.

Photo: RGA Architects

 

Farmer Brothers delivers exceptional coffee, tea, spice, culinary, and equipment solutions to local businesses, foodservice, national chains and everything in between. Recently, the Farmer Brothers office and manufacturing facility won the PRO Food World 2018 Manufacturing Innovation Award.

Spanning 28 acres, the coffee company headquarters includes a 258,338-square-foot distribution center, a 194,438-square-foot coffee production facility, and 84,823 square feet of office space for its nearly 400 corporate employees.

This lean, greenfield manufacturing facility features a customized, flexible manufacturing system that hopes to achieve 95 percent OEE and reduces the need for human intervention on the plant floor. The facility includes advanced roasters, an automated replenishment optimizer; and custom mixing, weighing and conveying equipment that allow Farmer Brothers to respond to rapidly changing market demands.

Watch Daniel Gerritsen, Director of Engineering & Strategy, Farmer Brothers accept the award and discuss the project.

Farmer Brothers desired an aggressive schedule, as four other facilities nationwide were consolidating into the new headquarters, and the new distribution center needed to begin operating while construction was still underway. EMJ coordinated the project team, ensured that the facility could function while construction was ongoing, and worked with consultants to highlight value-saving opportunities and ensure long-term efficiency for the facility.

“Farmer Brothers is a world class company,” said William Mosher, EVP, EMJ Construction, Dallas. “As national manufacturer, it serves over 60,000 food and beverage establishments across the U.S. We are honored to partner with them on this project and excited that it won this prestigious award.”

Newest Cinemark Theatre is a Cut Above

With nearly 550 theatres and more than 6,000 screens in the U.S. and Latin America, Cinemark is a clear-cut leader in the motion picture exhibition industry. But, the company’s latest creation is clearly a cut above.

CUT! by Cinemark brings a fresh approach to in-theater dining and entertainment. The 10-screen theatre is a new approach to dine-in movie going offering a complete entertainment experience, featuring delicious cuisine, hand-crafted cocktails and the ideal social setting.

“The space we have created with CUT! by Cinemark allows everyone to have an exceptional time, whether they are savoring our unique, freshly prepared food and drink, catching a movie or both,” said Mark Zoradi, Cinemark’s CEO. “This is just another example of how Cinemark is innovating the movie going experience and offering guests an all-encompassing entertainment destination.”

Moviegoers will have their entrees, beverages and traditional snacks delivered discreetly to their seat with just the push of a button. The restaurant, lounge and patio are welcoming environments designed to offer guests fun, casual and social spaces.

This brand-new theater boasts a wide array of offerings including:

  • Ten ultra-modern auditoriums with wall-to-wall screens and enhanced sounds systems
  • Cinemark Luxury Loungers—electric-powered, plush, oversize recliners with footrests, swivel trays, cup holders and heat-controlled seats
  • CinemarkXD auditorium -the No.1 private label Premium Large Format (PLF) in the world, featuring state-of-the-art picture and sound quality
  • 4K digital projection powered by Barco projectors; RealD 3D capability in several auditoriums
  • A unique and freshly prepared menu of cuisine to enjoy, from fan-favorite snacks to full meals and scrumptious desserts
  • A full-service bar offering more than 20 popular beers, including local draft IPAs, as well as an impressive wine selection, four specialty martinis and signature cocktails
  • An inviting outdoor patio with a fireplace and interactive social games
    A sophisticated banquet space that accommodates up to 50 guests and available by reservation year-round
  • A contemporary game room offering an assortment of popular games complete with a prize hub
  • Walk-up, easy-to-use ticket kiosks with a welcoming guest services area
  • Reserved seating with online and app ticketing capabilities to make any night on the town as convenient as possible
  • Cinemark Luxury Loungers—electric-powered, plush, oversize recliners with footrests, swivel trays, cup holders and heat-controlled seats.

Built by EMJ Construction, the theater sits on a 12-acre site, spans 53,290 square feet, and features a 9,205-square-foot mezzanine. The development contains high-end finishes throughout and is a LEED Silver project.

“We are proud to have partnered with Cinemark on this endeavor,” said William Moshier, EVP, EMJ Construction. “It’s not every day that you get to work with clients who are pushing the boundaries of their industry and delivering exceptional experiences to their clients.”

Visit Cinemark’s site to learn more about this fresh approach to movie theatres and purchase tickets. Click here to read about EMJ’s work on the project.

Signal Energy to proceed on Finley Solar Farm in Australia

Signal Energy, a member of the EMJ family of companies, will soon begin work on Finley Solar Farm in southeastern Australia. The project is being developed by one of Australia’s leading renewable energy developers, ESCO Pacific.

According a recent story in PV Magazine Australia, the development indicates that there continues to be a substantial appetite for renewable energy investments in Australia from international investors.

“Achieving financial close on our Finley Solar Farm is a fantastic outcome for ESCO Pacific, bringing our developed capacity to nearly 500 MWp of solar in Australia,” said Steven Rademaker, Chief Executive Officer of ESCO Pacific.

The ​133 MW project is in southeastern Australia, near Melbourne and Sydney. It is slated to begin this month and will feature 500,000 solar panels, which will generate enough electricity to power the equivalent of nearly 60,000 homes.

Signal Energy’s role on the project includes engineering, procurement and construction as well as a two-year operations and maintenance contract. The estimated date of completion is October 2019.

Finley Solar AustraliaRecently, ESCO Pacific and Signal Energy held a job fair and community event on September 20th in preparation for construction. Read more about the Finley Solar Farm project here.

High Point Shopping Center Opens in Dallas

Last week, the EMJ team and The Ainbinder Company celebrated the opening of Academy Sports + Outdoors and Five Below at the High Point Shopping Center in Dallas.

Spanning more than 14.5 acres, the High Point development includes 9 buildings, totaling 180,000 square feet. EMJ’s work included all site work and new construction, as well as adding a new traffic signal on Northwest Highway.

The opening of Academy and Five Below marks the second construction milestone on the project. Burlington opened in September, and Marshalls is expected to open next week.

 

 

Congratulations to the project team!

Bobby Bass, Project Manager
Keith Starkes, Preconstruction Manager
Chris Ross, Preconstruction Manager
Charles Grothe, Project Engineer
Mike Coyne, Lead Superintendent
Marcus McAdams, Superintendent

Related story:
https://www.emjcorp.com/project-updates/grand-parkway-academy/

CarMax in Corpus Christi Celebrates Grand Opening

EMJ’s fourth project to date for CarMax opened last week in Corpus Christi, Texas.

Located on five acres, construction of the 7,500-square-foot store included all site work and installing of a below grade 2,000-gallon fuel storage tank.

“The team’s hard work and client support was outstanding,” said George Heath, EMJ Vice President of Construction. “Their diligence led us to the recent award of two new stores in Denton and Lubbock.”

EMJ’s ongoing partnership with CarMax is what EMJ refers to as programmatic work—performing multiple projects for one client of similar scope and size. This type of relationship enables our team to develop a highly tailored, efficient construction process for the client that supports long-term consistency, accountability and trust.

Look for more updates on the team’s work with CarMax, and congrats to the Corpus Christi team on a job well done!

Jon Fair, Project Manager
Daniel Brantley, Superintendent
Conner Kamps, Preconstruction Manager
Will Morris, Project Engineer
Kathy Griffin, Accounting Manager
Suzanna Trent, Administrative Assistant

Related story:

CarMax in Norman Celebrates Grand Opening

 

Alpha + Inwood project slated to begin early next year

This week, the EMJ Construction project team hit several milestones in planning and development stages of the Alpha + Inwood project, which is slated to begin early next year.

The massive mixed-use development is located at Alpha and Inwood roads, directly west of the Galleria Dallas and the Dallas North Tollway. The development will consist of a hotel, office building, retail spaces and apartments.

This is a flagship project for EMJ Construction, who is partnering with Bridgeview Real Estate, Transition Development, O’Brien Architecture and Danny Forester Design Studios.

Check out this animated rendering of the project.

To read more, visit Dallas News .

 

Measure twice, cut once: Using drone data to calculate concrete volume

Earlier this year, EMJ completed an expansion at Ruby Falls, a tourist attraction in Lookout Mountain, Tenn., that boasts the nation’s largest public underground waterfall. Our team constructed a new lobby, retail space, pedestrian mall, and more next to the original, historic castle that sits more than 1,000 feet above the underground waterfall.

The expansion required removal of a significant amount of rock to create a pad for the new construction. Considering the site’s location on a mountainside above an underground cavern, the team carefully drilled out the rock section by section, rather than blasting. As documented in a recent Ground Up podcast, the rock removal process required precision planning, logistics, and execution by all project team members. It also required careful consideration for how to prepare the resulting site to endure the elements for many years to come.

Among those considerations was waterproofing and the best method to ensure the exposed rock could withstand the elements. Of particular concern was a void between the new building and the rock wall. This gap was created when the team carved out the rock to create the building pad. The design team presented two options for EMJ to consider: apply a vinyl-waterproofing product or fill the space between the building and the mountain with concrete.

But, here was the catch. While the team could estimate the cost of the vinyl waterproofing, it was impossible to measure the gap and estimate the cost of the concrete.

The team called on Caleb Wickersham, EMJ Virtual Construction Engineer and licensed drone pilot, who had already flown the site and created a 3D model of the mountainside using photogrammetry.

Caleb layered the architect’s building model next to his mountainside model. Using his previous calculations, he was able to determine the volume of the space between the building and the mountain, which provided the amount of concrete needed to solve the waterproofing issue.  From this, the team calculated the concrete cost, and in comparing it with the vinyl-waterproofing cost, the vinyl product was the more cost-effective and prudent option for Ruby Falls.

There is an old adage that applies to construction, “Measure twice and cut once.”  In a figurative sense that means to plan and prepare in a careful, thorough manner before taking action. Using construction technology, that is exactly what the Ruby Falls team did, helping make sure its recommendation to the client was accurate.

Check out this video of Caleb’s handywork.

Related story:

EMJ’s Chattanooga team wraps up Ruby Falls expansion

 

Founders’ Hall opens in Collegedale

Last week, EMJ joined the Collegedale Tomorrow Foundation and others to celebrate completion of Founders’ Hall, an event venue for farmer’s markets, weddings, community events, and more.


Photo by Collegedale Tomorrow Foundation Inc.

 

Founders’ Hall served as phase II of EMJ’s ongoing work at The Commons, an eight-acre cultural and recreational space serving the Collegedale, Tenn., community.

Phase I, which opened in late 2017, included a clock tower, Redwood tree grove, and an open-air pavilion, and Phase III will include the addition of a sound stage for concerts. It is expected to be completed in 2019.


The Commons is the culmination of joint efforts by Collegedale leaders, the Collegedale Tomorrow Foundation, and the public to bring this center to the community.

“We are honored to be a part of bringing this project to Collegedale,” said Matt Elliott, EMJ Project Manager. “The Foundation and community leaders have worked hard to make it possible, and we are glad to be a small part of giving this strong community something to enjoy for years to come. Thanks to all of our trade partners and colleagues for their hard work in getting us here.”

Congratulations to the EMJ team on this project:

Ryan Colbert, Project Engineer
Matt Elliott, Project Manager
Blake Johnson, Lead Superintendent
Joe Woolums, Senior Preconstruction Manager


Pictured (left to right): Matt Elliott, Project Manager; Alex Miller, Vice President of Preconstruction; Ryan Colbert, Project Engineer; and Blake Johnson, Lead Superintendent

 

For more information on the new space, visit TheCommonsTN.com.

Related stories:

Chattanooga celebrates grand opening of The Commons

Virtual planning aids healthcare renovation project

Parkridge Health System is getting an upgrade, thanks to support from HCA’s FacilitiGroup. The hospital kicked off a $3.1 million chiller and cooling tower replacement project last month in partnership with the EMJ Construction team.

According to Parkridge, “This significant upgrade will improve the facility’s ability to manage its interior climate controls and overall utility efficiency.”

 

The new structure is being built within a mechanical “bull-pen” full of multiple utilities and services, leaving little to no room to spare. This complexity, combined with the need to continue operations at the hospital without disruption, required extensive planning and critical analysis before construction began.

“After reviewing the drawings, Lee Company and EMJ Superintendent David Taylor had concerns that the new chiller equipment wouldn’t fit into the roll-up door considering the adjacent air-cooled chiller located only a few feet away,” said Lance Truett, EMJ Project Manager.

If the equipment could not fit through the roll-up door, the team would need to identify an alternative method for installing the new equipment. To test the installation scenario, the project team enlisted the help of EMJ’s Construction Technology Department, which specializes in building information modeling (BIM) and other virtual imaging techniques.

“Employing laser scanning for existing conditions was the perfect solution for the Parkridge project since we were dealing with a high degree of complexity and congestion,” said Jonathan Deming, EMJ Director of Construction Technology. “This process has enabled our team to move forward with complete confidence and certainty.”

A “scan” is a powerful laser recording that captures a site’s shape and appearance and converts those conditions into 3D models and structural drawings at sub-millimeter accuracy.

“Roger Aasheim and Will Callery laser scanned the existing conditions and overlaid the new construction along with a 3D model of the chiller equipment provided by the chiller manufacturer to see how it was all going to go together,” said Truett. “With their help we were able to demonstrate that moving the building 18” east would eliminate all concerns and site constraints. Moving the structure also makes the installation safer and the future maintenance possible.”

With a modified construction plan approved and in place, the team and its trade partners kicked off the Parkridge renovation in late August. Demolition of the existing cooling tower is complete, and temporary towers are fully operational.

Working in conjunction with the technology team at HVAC company Lee Company, the EMJ team is currently modeling the pumps, piping, and control panels of the new space to fully understand the structure and ensure smooth and efficient construction continues throughout the project’s duration.

The Parkridge project is on track for early 2019 completion.  Congrats to the EMJ Construction Healthcare team on a job well done!

Roger Aasheim, Virtual Construction Engineer II
Will Callery, Virtual Construction Manager
Zach Klassen, Project Engineer
Lance Truett, Project Manager
Sam Marks, Preconstruction Manager
Cody Stubblefield, Project Engineer
David Taylor, Superintendent

Saluting Our Heroes

On the 17th anniversary of the 9/11 terrorist attacks, EMJ Construction, led by Co-Op Rashard Minnis, participated in “11 Hours of Remembrance,” a run/walk at the University of Tennessee at Chattanooga.

Sponsored by the UTC Army ROTC/SVO, the event honors those killed and injured on Sept. 11, 2001, and those whose heroic actions prevented more deaths. Participants carry an American flag or a flag of one of the U.S. Armed Services around a track and take at least one lap around the field with the goal of having at least one of the flags circulating throughout the day.

https://blog.utc.edu/news/2018/09/9-11-victims-and-first-responders-are-honored-during-11-hours-of-remembrance/
Photo by UTC

 

Minnis served the Marine Corps for 15 years prior to attending The University of Tennessee at Chattanooga, where he is pursuing a second degree in civil engineering with a minor in construction management while serving EMJ as a co-op. He reached out to his EMJ colleagues and asked them to join him in honoring the heroes of 9/11, and they answered the call.

Among those joining Minnis at the event was EMJ Project Engineer and military veteran Evan Rector, who served more than 11 years in the U.S. Army and U.S. Air Force.

Thank you Rashard, Evan, and all of the military veterans at EMJ who served our nation. You exemplify our purpose to be people serving people.

Pictured are Kami Clark, Office Manager, EMJ Construction Special Projects; Evan Rector, EMJ Project Engineer; Rashard Minnis, EMJ Co-Op; and Cody Stubblefield, EMJ Project Engineer.

 

Read more about the event and see additional photos on the UTC blog.